Page 652 - MISUMI Thailand Economy Series
P. 652

7      Economy Series      Product Overview                                                                 Product Overview                                                      Economy Series       7
      Bearings With Housings  Economy series Bearings                            vs Standard Type               QFeatures of MISUMI Economy series Bearings                                               Bearings With Housings  Bearings /
                                                                                                                                                                                             Bearings
           Bearings
    Bearings /


                                                                                  Saving
                                                                                                                1Why are all MISUMI Economy series bearings tested for noise and vibration? And why do we insist on achieving "Z1" level?
                                                                                    up to
     Bearings  Applications of Economy series Bearings                            85 %                            Through the test of bearing noise and vibration, we can find out whether the bearing is defective. Bearing   Bearings
                                                                                                                  vibration is divided into four levels: Z0, Z1, Z2, Z3 and Z4 (Higher level, Lower noise and vibration)
                                                                                                                                                           Noise and vibration specifications  Noise and Vibration Specifications
   P.647     Low load: Bearings for transporting light workpieces                                                                    Dimension Tolerance of   of generic products on the market  *  of MISUMI Economy Series  P.647
                                                                                                                                     I.D. and O.D., etc.
             Medium and low speed rotation: Bearings suitable for
    Bearings With   Housings  medium and low speed transferring equipment.                                                           Clearance Tolerance                                         Can      Housings  Bearings With
             Medium precision rotation: Bearings that
                                                                                                                                                                                                 guarantee
                                                                                                                                                                          guarantee
   P.679     do not require precise positioning                                                                                      Roundness of Bearing Ball            Cannot                 Z1       P.679
                                                                                                                                                                                                 level or
                                                                                                                                     Rail Accuracy of Bearing Inner       Z1 level               higher
                                                                                                                                     Ring and Outer Ring
     Lock Nuts                                                                                                                       Scratches inside the bearing,                                         Lock Nuts
                                                                                                                                     and foreign matters mixed in
   P.681                                                                                                                                                                                                  P.681
    Bearing Shaft     Screws  QExample of Use                                                                   2Why do we insist on using "standard wall thickness" for MISUMI Economy series bearings?  Screws  Bearing Shaft




   P.689    QMISUMI Economy series Bearings:                                                                      Wall thickness of generic products on the market  Standard Wall Thickness for MISUMI Economy Series  P.689
     Pivot Pins  Low Load  Medium and Low Speed Rotation  Medium Precision Rotation                              Steel Ball                 The ballistic   Steel Ball       Deep Rail  The ballistic      Pivot Pins
                                    ……It is suitable for such applications
                                                                                                                                            contact surface is
                                                                                                                                                                                       contact area is
   P.691    QThe recommended areas of use are as follows: Workpiece Transfer                                                     Shallow Rail  reduced and the                         large, and the     P.691
                                                                                                                                            contact stress is
                                                                                                                                                                                       contact stress is
            1Low load: Bearings for transporting light workpieces  Effect                                                                   relatively                                 relatively
            2Medium and low speed rotation: Bearings suitable for                                                  Thinner Wall   Thickness  concentrated,    Standard Wall   Thickness  dispersed, thus
                medium and low speed transferring equipment.                        Workpiece Transfer                                      thus affecting the                         prolonging the
                                                                                        Effect
            3Medium precision rotation: Bearings that do not require                                                                 Bearing   service life.                     Bearing   service life.
                precise positioning                                                                                                  Inner Ring                                  Inner Ring

                                                                                                                3Why do we insist on using "bearing steel" and "stainless steel" materials with excellent
                                                                                                                  performance for MISUMI Economy series bearings?

                                                                                                                                     Material and difference for generic   Material and difference for
          QPrecautions of Selection                                                                                                       products on the market  *         MISUMI Economy series
          · Differences in specifications between MISUMI standard product bearing (B6901ZZ) and MISUMI Economy                     Normal steel on the market         SUJ2 (Bearing Steel)
           series bearing (C-E6901ZZ)                                                                                              Heat Treatment Hardness            Heat Treatment Hardness
                                                                                                                                   48~54HRC Not abrasion              58~63HRC More abrasion
                                                                                                                                   resistant                          resistant
                               MISUMI Standard Product Bearing   MISUMI Economy Series Bearings                  Bearing Steel Product
                                                                                                                                   QResult After Test                QResult After Test
                                                                                                                                   After service life test under     After the long-term service life
                               Basic Dynamic Rated Load (Cr): 2.89kN  Basic Dynamic Rated Load (Cr): 2kN
             Load Capacity                                                                                                         the same conditions as            test, there was little wear inside
                               Basic Static Rated Load (Cor): 1.46kN  Basic Static Rated Load (Cor): 1kN                           MISUMI Economy series, the open end cover was   the open end cover and the structure remains intact.
                               Basic Rated Life   1 million rotations  Basic Rated Life    ▲ 400,000 rotations                     severely worn inside and the structure was damaged.
                                            ▲
                                   (With 2.89kN load applied)         (With 2.89kN load applied)
                Lifetime                                                                                                           Normal stainless steel on the     Equivalent to SUS440 or SUS420
                                EX: Specific example   ▲ 4000 hours   EX: Specific example    ▲ 1600 hours      Stainless Steel Product  market After the salt spray   After the salt spray test, the rusted
                             (When rotating at speed of 750rpm and load of 0.5kN)  (When rotating at speed of 750rpm and load of 0.5kN)  test, the rusted area was   area was about 2~3%
                                                                                                                                    about 30%
            Bearing Internal
               Clearance         Minimum: 3μm  Maximum: 13μm       Minimum: 6μm  Maximum: 23μm                  * Generic products on the market are similar products randomly purchased by our company from online or offline markets
                                                                                                                * The test data are obtained through testing by our company, which are for reference only

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