Page 15 - MISUMI Thailand Economy Series
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 Development "Power" of MISUMI




 Economy series Cam Followers  Economy series Closed Belts ・ Open End Belts



 "Grooving" embedded sintering                                              The tensile strength of timing
 process resin coated cam follower                                          belt is effectively enhanced,
 type. High toughness and hardness,                                         thanks to the control of raw
 excellent wear resistance, good                                            material quality and the
 mechanical damping capacity,                                               improvement of production
 and good sliding performance.                                              process.

 Customer troubles on site and product development focus  Customer troubles on site and product development focus


                                                                Is it possible to make improvements from
 The roller and polyurethane coated part   Nylon press-fit machining  We always encounter the problem that   polyurethane and core wire to solve the
 of the cam follower are very easy to fall   Poor adhesion between roller and nylon  polyurethane timing belt core wire is   customer's problems?
 off, which has always been a problem.  Will an alternative machining method improve this?  weak in strength and breaks easily.
 During each drawing-based machining   The steel wire core is exposed, easy to
 process, drawing and quotation are   wind up on the pulley and cause injury
 time-consuming and labor-consuming.   to the installer. Is there any better
 Designer  Is there any good solution?  Designer  product?
 Product                                                                                        Product
 development                                                                                  development
 MISUMI product development flow                                           MISUMI product development flow




 Creation  Manufacture  Sales  Creation                Manufacture                     Sales




 Select the best method   Reproducibility evaluation of   Selection of the best method   Reproducibility evaluation of
 from multiple product trials  customer use environment  Pursuit of low price  from multiple product trials  customer use environment  Pursuit of low price
 Change the traditional machining method   The test standard is based on the limits of the   By procuring and localizing the   The polyurethane formulation, the method   The limit tension test of timing belt is   By procuring and localizing the
 (press-fit process). The original "Grooving"   customer's operating conditions. Our in-house   production of nylon raw materials in   of kneading the steel wire core, and the   conducted using special tension   production of polyurethane raw
 embedded sintering process solves the   designed and manufactured walking test experimental   China, the price has been reduced   way of arrangement are changed. It has   testing equipment. The data from   materials and core wires in China,
 problem of resin outer ring falling off easily   machine has been awarded the national patent. The   by 50% compared to MISUMI   effectively solved the problems of weak   more than 300 test results are used   the price has been reduced by
 under heavy load, partial load and   data from more than 200 test results are   standard products.  core strength and exposed core caused   to set the standards for the products   80% compared to MISUMI
 high speed.  Awarded   used to set the standards for the products   Awarded   by timing belt cutting.  to achieve the consistent quality   standard products.
 MISUMI   to achieve the consistent quality required   MISUMI   required by MISUMI.
 original   by MISUMI.  original   Arrangement of
 machining   testing   steel wire cores
 patent  patent
 Urethane molded pull-out test data
 Product  Machining  Pull-out test
 difference  Method  result (Unit: N)
 MISUMI  652 fall-off
 standard product  Press Fit Type  occurrence
 MISUMI  Embedded   4340 fall-off
 economy series  Sintering  occurrence  Timing  Steel
 ※Patent No.: ZL202021742764.5  ※Patent No.: ZL202022038407.7  belt body  wire cores
 Range of Products                                                                       Range of Products

 2 major   Very satisfied that MISUMI has   There is no need to worry about                 3 major
 categories of   solved the problem of fall-off of   the reoccurring problem of timing    categories of
                                 belt breakage and the core wires
 products  the roller and resin coating, and   are arranged in a way that avoids            products
 24 common  touched by the quality and price   the injury to the installer. Thank            58 common
 models in total  Economy series  Economy series  of the product!!!  Designer  Designer  MISUMI for launching such a   Economy  Economy  Economy  models in total
 Nylon Coated  Urethane Coated   cost-effective product!!!  series Open  series Closed  series Closed Belt
 Cam Followers  Cam Followers                          End Belt  Belt (Standard)  (Both Sides Cloth Lined)  10
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