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[Materials]
                     Varieties and Applications 2





                   4. Copper Alloy Materials                                                                              Q Types of Surface Treatment
                                                                                                                                             Layer
                                                                                                                                       Vickers
                       Type   Material Code  Applications      Comment         JIS   Square  Hexagonal  Round  Steel          Name     Hardness Thickness  Applicable  Example  Purpose, Features  Reference
                                                                                                     Plate
                                                                                      Bar
                                                                                                Bar
                                                                                           Bar
                                                                                                                                                   Materials
                                                                                                                                              (μm)
                                                                                                                                        (HV)
                   Brass Plate  C2801P  For Regular Sheet Metal Machining  Used in high strength and   JIS H 3100  k       Zinc Plating  -    3~20 Steel   Thin        ·Antirust, low price.         -
                                       Name Plates and Instrument Panels ductile sliding parts. Brass
                   Free-Cutting Brass  General turming bolts screws, nuts,                                                                                 Plate Wire  ·Poor appearance.
                   (Extruded Bar)  C3604BD  etc.          Good Machinability  JIS H 3250  k  k   k                                                         Plate Work
                                                                                                                           Chromate Plating  -    1~  2 Steel  Bolts and Nuts.  ·Antirust, low price.
                                                                                                                                                                       ·Fit for mass production.
                   5. Cast and Forged Products, Copper Alloy Castings                                                      Bright Chromate  -    1~  2 Steel    −      · Poor appearance, however,   -
                                                                                                                                                                       works instead of nickel plating.
                         Type      Material JIS Symbol Material GB Symbol  Applications  Comment  JIS  GB                  Trivalent                                   ·Antirust, low price.
                   Gray Cast Iron, Class3  FC200  HT200                         −          JIS G 5501  GB/T 9439-          Chromate     -     1~  2 Steel  Bolts and Nuts  ·Do not contain hexavalent chrome.  -
                   Gray Cast Iron, Class4  FC250  HT250    Cast Machine         −                   2010                                                               ·Improvement of corrosion resistance and decoration · Copper base plating as appropriate.
                                                              Parts
                   Spheroidal Graphite Cast Iron, Class4 FCD600  -              −          JIS G 5502  -                   Nickel Plating  -  -                        · Chrome plating has more corrosion   · Not applicable to deep
                                                                                                                                                                        resistance in the atmosphere.
                                                                                                                                                                                            indentations.
                   Bronze Casting, Class 6  BC6  ZCuSn5Pb5Zn5  Bearings, sleeves, bushings  High pressure resistance and abrasion  JIS H 5111  GB/T 1176-  Class 1 Plating  Steel  −  ·Better appearance than Class 3 plating. ·MaterialUBuffUUPlatingUBuff
                                                                                                                                                  Copper
                                                                                                    2013
                                                          and general machine parts. resistance,and good machinability.
                                                                                                                             Class 3 Plating  500    5~20  Brass                −           ·MaterialUPlating
                   6. Steel Pipe Materials                                                                                   Satin Finish   -  -                       ·Fatigue resistance.  ·MaterialUSatin finishUPlating
                                                                                                                             Plating
                                                                                                                                                                       ·Minor flaws remain inconspicuous.
                         Type            Material Code    Applications         Comment             JIS                                                                 · Approx.10 times more expensive
                                                                                                                                                  Steel                 than nickel plating.
                   Carbon Steel Pipe  White Pipe(Zinc Galvanizing)    At ambient temperature(Gas pipe).                    Electroless  500       Stainless   Parts Unsuitable   ·Easy film thickness control.
                                                                                                                                                  Steel
                                                                                                                                                           for Nickel
                   for Ordinary Piping  SGP             Piping Parts  A is metric specification. B is inch   JIS G 3452    Nickel Plating         Copper   Plating.    ·High corrosion resistance, abrasion
                                                                      specification.
                                    Black Pipe(No Plating)
                                                                                                                                            Specifiable                resistance.                   -
                   Carbon Steel Pipe for                              Operation temperature 350˚C.                                                Aluminum             ·Give Conductivity to Non-Metals
                   Machine Pressure   STPG370           Piping Parts  A is metric specification. B is inch   JIS G 3454                           Alloy                · Same as the features of
                   Service          (STPG38)                          specification.                                      Kanigen Plating  up to   Glass   Parts hardened    electroless nickel plating.
                                                                                                                                                           after Plating.
                                                                                                                                       1000
                                                                                                                                                  Plastic
                   Carbon Steel Pipe for  STKM          General Machine  Available for class 11 to class 20.  JIS G 3445                                               ·Can be hardened by heat treatment after plating.
                   Machine Structural Use               Parts Hollow Shafts.                                                                                           ·Appearance with gloss  · Nickel base plating
                   Seamless Brass Pipe  C2700T                −       Easy Flaring, Bending,    JIS H 3300                Chrome Plating  -   -                        ·Good corrosion resistance   as appropriate.
                                                                                                                                                                                            ·Not applicable to deep
                                                                                                                                                                       · Sliding chrome plating surfaces
                   (Regular class)                                    Wringing and Plating                                                                              are easy to stick together.   indentations.
                                                                                                                             Class 1 Plating      Steel         −      ·Better appearance than Class 3 plating. ·MaterialUBuffUUPlatingUBuff
                   7. Spring Materials                                                                                       Class 3 Plating  500    5~20  Copper               −          ·MaterialUPlating
                                                                                                                                                  Brass
                          Type        Material Code        Applications      Allowable Operating Temperature℃  JIS           Satin Finish   -  -                       ·Fatigue resistance.  ·MaterialUSatin finishUPlating
                                                                                                                                                                       ·Minor flaws remain inconspicuous.
                                                                                                                             Plating
                                                 wire.
                   Piano Wire         SWP-A      High strength, homogenous cold-drawn   110      JIS G 3522                  Hard      1000  10~30         Cylinder Liners  ·Excellent abrasion resistance.  ·MaterialUPlating(Class 3
                                      SWP-B
                                                                                                                                                                       ·More expensive than other chrome plating. Plating)
                                                                                                                             Chrome Plating
                                                 For high quality springs and forming.
                                      SWB        Applicable to universal stress.     110                                   Black Oxide   -    -   Steel    Bolts       ·Base coating.       ·General Black Oxide
                                                                                                                                                           Nuts
                                                                                                                                                                       ·Appearance(with gloss).
                                                 For low priced springs and forming.
                   Hard Steel Wire                                                               JIS G 3521                (Blackening)                    Instruments  ·Rusts more easily than Tufftride
                                      SWC        For high quality springs and forming.  110                                Low Temperature        Steel    Items requiring high precision,   ·Long term antirust performance.  · Low-Temperature Preliminary
                                                                                                                                                                                            Treatment. No thermal effect
                   Carbon Steel for Spring Oil   SWO-A  Hardening and tempered.                                            Black Chrome   -    1~  2 Copper  items requiring higher corrosion   ·High corrosion resistance.  on raw material. Parts coupled
                                                                                                                                                  Stainless Steel resistance than blackening.
                                                                                                                                                                       ·Ultra thin film.
                                                                                                                           Plating
                   Tempered Wire      SWO-B      For general-purpose springs.        120         JIS G 3560                                                                                 with plastic matter, rubber, etc.
                   Oil Tempered Steel Wire
                                                                                                                                   Clear  -    3~  5                   ·Corrosion and abrasion   · Some anodize pieces are
                   Carbon Steel for Valve-       Hardening and tempered.                                                   Anodize                Aluminum      −      resistance.          colored through fine holes in
                   Spring Oil Tempered Wire.  SWO-V  With a fine surface and uniform tensile  120  JIS G 3561                                     Alloy                ·No electric conductivity.  the hard, oxidized film formed
                   Oil Tempered Steel Wire       strength                                                                          Black  -    5~10                    ·Heat Resistance     on the surface.
                   Cr-V Steel for Valve-Spring   Hardening and tempered.
                   Oil Tempered Steel Wire   SWOCV-V  Loads and slightly high Temperatures.  220  JIS G 3565
                   Ci-Cr Steel for Valve-Spring  Hardening and tempered.                                                  Q Apparent Colors of Surface Treatment
                   Oil Tempered Steel Wire   SWOSC-V  Loads and slightly high Temperatures.  245  JIS G 3566                   Bright Chromate      Trivalent Chromate  Electroless Nickel Plating  Hard Chrome Plating
                                           (-WPA) For general corrosion and heat resistance
                                      SUS302  (-WPB) Available for magnetic spring.  290
                                                 corrosion resistance than SUS302.
                   For Springs        SUS316  (-WPA)  Heat Resistance is good. Higher   290      JIS G 4314
                                           (-WPB)
                   Stainless Steel Wire          Available for magnetic spring.
                                                 Precipitation hardening after spring processing.                                Black Oxide         Anodize(Clear)        Anodize(Black)
                                      SUS631     High strength and general corrosion resistance.  340
                                        J1-WPC   Available for magnetic spring.
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