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7      Economy series      Product Overview                                                                 Product Overview                                                       Economy series      7

            Timing Pulleys & Idlers & Belts /   Round Belt Pulleys & Idlers & Belts                                    QExample of Use for Economy series Idlers and Economy series Backside                      Round Belt Pulleys & Idlers & Belts  Timing Pulleys & Idlers & Belts /
                                                                                                                                                                                                        Idlers
                  Idlers



                   Economy series - Idlers
                                                                                                                          Tensioning Wheels
            Timing   Pulleys  Tooth profiles    Products                                                                                          Economy series                                                  Pulleys  Timing
                                                                                                                                                  Backside Tensioning Wheels
                                                 New
                   conform to JIS/ISO                                                                                                                              QExample of Use 1: Belt Tensioning Mechanism
          P.07-007                                                                                                                                                                                               P.07-007
                   standards.                                                                                                                                      Intended Use:
                                                                                                                                                                   · Adjust the up and down movement of the back tensioning wheel to
             Idlers  Good Engagement                                                                                                                                 adjust the tension force of the timing belt.  Idlers
                                                                                                                                                                   Motion & Operability
                                                                                                                                                                   · In multi-point drive, the engagement rate can be improved by setting
          P.07-033   High Stability                                                                                                                                  the back tensioning wheel in the middle position.  P.07-033
             Timing Belts                                                                                                                                            can be increased.                             Timing Belts
                                                                                                                                                                   · In combination with proper tension, the service life of the timing belt
                                                                                                                                                                   Function of Economy series Idlers
                                                                                                                                                                   · Mostly used for tooth surface tensioning of the timing belt
          P.07-055                                                                                                                                                                                               P.07-055
            Round Belt Pulleys &   Idlers & Belts  QTooth Profile Engagement of MISUMI Economy series Idlers              Economy series Idlers                                                                   Idlers & Belts  Round Belt Pulleys &

                 · MISUMI Economy series idlers tooth profiles conform to JIS and ISO standards, matching with the standard
                   belt tooth profile for smoother rotation.
          P.07-088                1Generic products on the   2Generic products on the  MISUMI Economy series           QExample of Use 2: Mechanical Swing Arm Rotation Mechanism  Economy series                P.07-088
                                                                                                                                                                      Backside Tensioning Wheels
                    T5 Tooth Profile
                                  market *  (Large clearance)  market * (With acute angle)  (Good engagement)          Intended Use:

                                                                                                                       · The rotation of the timing belt is controlled by a stepper motor
                                     Belt                    Belt                    Belt                                to rotate the workpiece.
                   Engagement of Idler
                    and Timing Belt                                                                                    Motion & Operability
                                     Idler                   Idler           Acute   Idler                             · Use the robotic arm to supply and set up the workpiece.
                                                    Clearance
                                                                             Angle                                       The relative position of the timing belt can be adjusted according
                  Engagement Clearance     Large                  Medium                  Small                          to the shape of the workpiece.
                                                                                                                       · After setting the workpiece, rotate it to the collet position angle, and then
                      Belt Wear           Medium                   High                    Low                           use the robotic arm to transfer it to the next process.
                  Positioning Accuracy     Low                    Medium                   High                        · During assembly, the angle alignment of the above two parts shall
                                                                                                                         be adjusted with a jig separately.
                 * Problems of generic products on the market                                                          Function of Economy series Backside Tensioning Wheels  Economy series
                                                                                                                       · Squeezing the timing belt for tensioning      Timing Pulleys
                 QRotation Stability of MISUMI Economy series Idlers                                                   · Tightening force of timing belt after long-term use
                  · MISUMI Economy series        MISUMI Economy series   · The tooth surface runout control of the Economy
                                                     Bearings
                   idlers use MISUMI                              series idlers is consistent with the standard
                   Economy series                                 product, and the belt drive is smoother.  (Unit: mm)
                   bearings with stable                           Dia. of Idler Tooth Top Circle d0  5.96≤d0≤203.20                        Economy series Timing Pulleys  QExample of Use 3: Inspection Jig for Variable Resistor
                   quality and low noise.                        Runout Tolerance (Circumferential Runout)  ≤0.13
                                                                                                                                                                     Intended Use
                                                                                                                                                                     · Perform rotation resistance test on the knob of variable resistor
                 QPrecautions of Selection                                                                                                                           Motion & Operability
                                                                                                                                                                     · Set the variable resistor on the placement table separately
                                                                                                                                                                     · Use the cylinder to clamp the knob through the belt
                                    Example                  Precautions of Selection for Economy series Idlers                                                      · Perform repeated forward and reverse rotating action of the knob
                                                             and Economy series Backside Tensioning Wheels                                                             by using the rotation of the motor and the friction of the belt
                                         Backside Tensioning Wheels  1. When the backside tensioning wheel is used on the outside, the                               · Fix the mechanism part on the inspection and measurement
                                                             selected Idler diameter should be more than 20% larger than the                                           instrument separately
                                                             minimum pulley diameter in the product catalog.                                                         Function of Economy series Timing Pulleys
                                                           2. When the backside tensioning wheel is used on the outside, it                                          · Acting as a drive wheel to drive the timing belt
                                                             should be set close to the large pulley.                                                                · Economy series Timing Pulleys with flange can effectively prevent
                                                           3. The bending angle of the belt should be greater than 140°.                                               the timing belt from deviation
                                                           4. The flat belt pulley without bulge should be used for the backside                                     Function of Economy series Idlers
                       Drive                                 tensioning pulley.                                                          Economy series Idlers       · Cooperating with Economy series Timing Pulleys (driving wheel)
                                                           5. Do not use the backside tensioning wheel for the polyurethane belt.                                      to be used as driven wheel
                                                                                                                                                                     · Provides tensioning for the Economy series Timing Belts
          07-033
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