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7  Economy series  Product Overview  Product Overview                                 Economy series      7

 Timing Pulleys & Idlers & Belts /   Round Belt Pulleys & Idlers & Belts  QExample of Use for Economy series Idlers and Economy series Backside   Round Belt Pulleys & Idlers & Belts  Timing Pulleys & Idlers & Belts /
 Idlers
                                                                                                 Idlers



 Economy series - Idlers
                  Tensioning Wheels
 Timing   Pulleys  Tooth profiles   Products  Economy series                                               Pulleys  Timing
                                           Backside Tensioning Wheels
 New
 conform to JIS/ISO                                         QExample of Use 1: Belt Tensioning Mechanism
 P.07-007                                                                                                 P.07-007
 standards.                                                 Intended Use:
                                                            · Adjust the up and down movement of the back tensioning wheel to
 Idlers  Good Engagement                                      adjust the tension force of the timing belt.  Idlers
                                                            Motion & Operability
                                                            · In multi-point drive, the engagement rate can be improved by setting
 P.07-033  High Stability                                     the back tensioning wheel in the middle position.  P.07-033
 Timing Belts                                                 can be increased.                            Timing Belts
                                                            · In combination with proper tension, the service life of the timing belt
                                                            Function of Economy series Idlers
                                                            · Mostly used for tooth surface tensioning of the timing belt
 P.07-055                                                                                                 P.07-055
 Round Belt Pulleys &   Idlers & Belts  QTooth Profile Engagement of MISUMI Economy series Idlers  Economy series Idlers  Idlers & Belts  Round Belt Pulleys &

 · MISUMI Economy series idlers tooth profiles conform to JIS and ISO standards, matching with the standard
   belt tooth profile for smoother rotation.
 P.07-088  1Generic products on the   2Generic products on the  MISUMI Economy series  QExample of Use 2: Mechanical Swing Arm Rotation Mechanism  Economy series   P.07-088
                                                               Backside Tensioning Wheels
 T5 Tooth Profile
 market *  (Large clearance)  market * (With acute angle)  (Good engagement)  Intended Use:

                · The rotation of the timing belt is controlled by a stepper motor
 Belt  Belt  Belt    to rotate the workpiece.
 Engagement of Idler
 and Timing Belt  Motion & Operability
 Idler  Idler  Acute  Idler  · Use the robotic arm to supply and set up the workpiece.
 Clearance
 Angle            The relative position of the timing belt can be adjusted according
 Engagement Clearance  Large  Medium  Small    to the shape of the workpiece.
                · After setting the workpiece, rotate it to the collet position angle, and then
 Belt Wear  Medium  High  Low    use the robotic arm to transfer it to the next process.
 Positioning Accuracy  Low  Medium  High  · During assembly, the angle alignment of the above two parts shall
                  be adjusted with a jig separately.
 * Problems of generic products on the market  Function of Economy series Backside Tensioning Wheels  Economy series
                · Squeezing the timing belt for tensioning      Timing Pulleys
 QRotation Stability of MISUMI Economy series Idlers  · Tightening force of timing belt after long-term use
 · MISUMI Economy series   MISUMI Economy series   · The tooth surface runout control of the Economy
 Bearings
 idlers use MISUMI   series idlers is consistent with the standard
 Economy series   product, and the belt drive is smoother.  (Unit: mm)
 bearings with stable   Dia. of Idler Tooth Top Circle d0  5.96≤d0≤203.20  Economy series Timing Pulleys  QExample of Use 3: Inspection Jig for Variable Resistor
 quality and low noise.  Runout Tolerance (Circumferential Runout)  ≤0.13
                                                              Intended Use
                                                              · Perform rotation resistance test on the knob of variable resistor
 QPrecautions of Selection                                    Motion & Operability
                                                              · Set the variable resistor on the placement table separately
                                                              · Use the cylinder to clamp the knob through the belt
 Example  Precautions of Selection for Economy series Idlers  · Perform repeated forward and reverse rotating action of the knob
 and Economy series Backside Tensioning Wheels                  by using the rotation of the motor and the friction of the belt
 Backside Tensioning Wheels  1. When the backside tensioning wheel is used on the outside, the   · Fix the mechanism part on the inspection and measurement
 selected Idler diameter should be more than 20% larger than the     instrument separately
 minimum pulley diameter in the product catalog.              Function of Economy series Timing Pulleys
 2. When the backside tensioning wheel is used on the outside, it   · Acting as a drive wheel to drive the timing belt
 should be set close to the large pulley.                     · Economy series Timing Pulleys with flange can effectively prevent
 3. The bending angle of the belt should be greater than 140°.    the timing belt from deviation
 4. The flat belt pulley without bulge should be used for the backside   Function of Economy series Idlers
 Drive  tensioning pulley.        Economy series Idlers       · Cooperating with Economy series Timing Pulleys (driving wheel)
 5. Do not use the backside tensioning wheel for the polyurethane belt.    to be used as driven wheel
                                                              · Provides tensioning for the Economy series Timing Belts
                                                                                                        07-034
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