Page 1577 - MISUMI Thailand Economy Series
P. 1577

[Technical Data]    [Technical Data]
 Surface Roughness     Drawing Indications of Surface Texture
                                                                             Excerpts from JISB0031(1994)
 JIS B 0601(1994)
 Excerpts from JIS B 0031(1994)


 1.  Varieties of Surface Roughness Indicators   1. Positions of Auxiliary Symbols for Surface Symbol
 Definitions and presentations of arithmetic average roughness(Ra), maximum height(Ry), 10 spot average roughness(Rz), average concave to   A surface roughness value, cut-off value or reference length, machining method, grain direction, surface
 convex distance(Sm), average distance between local peaks S and load length rate tp are given as parameters indicating the surface roughness of an   undulation, etc. are indicated around the surface symbol as shown in Fig. 1 below.
 industrial product. Surface roughness is the arithmetical average of values at randomly extracted spots on the surface of an object.
 [Centerline average roughness(Ra75)is defined in the supplements to JIS B 0031 · JIS B 0601.]   Fig. 1 Positions of Auxiliary Symbols
                                                     a  : Ra Value
 Typical calculations of surface roughness           b  : Machining Method
                                               b
                                               f     c  : Cut-Off Value, Evaluation Length
 Arithmetic Average Roughness Ra  1  R  ◊  a  c  c'  c'  : Reference Length, Evaluation Length
 Y  Ra= R 0  f(  ) dx  e  d   g         e  d   g
 A portion stretching over a reference length in the direction in which the   m  d  : Grain Direction
 average line extends is cut out from the roughness curve. This portion   f  : Parameter other than Ra(tp:Parameter/Cut-Off Level)
 is presented in a new graph with the X axis extending in the same   Ra  g  : Surface Undulation(JIS B 0610)
 direction as the average line and the Y axis representing the magnitude.   0  X
 Ra is represented by the equation shown at right, in microns(μm).  Reference  These symbols except a and f are provided when they are needed.
 R                    Reference  Under ISO 1302, a finish range should be indicated as e in Fig. 1.
                                                                              Q Examples of Graphical Representation of Surface Texture
                   Code        Meaning                   Illustration
 Maximum Height Ry  R                                                          Surface Symbol
 A portion stretching over a reference length in the direction in which   m  The trace left by a cutting tool
 the average line extends is cut out from the roughness curve. The gap   is  parallel  to  the  projection
 between the peak line and the trough line is measured in the direction   Rp  Ry  plane in the drawing.
 in which the magnitude axis extends, in microns(μm).  Rv    Ex.  Shaped Surface  Trace Left by a Cutting Tool  Removal of Material by Machining is required
   Reference A   portion without an abnormally high peak or abnormally low trough,
 which may be regarded as a flaw, is cut out over the reference length.  Ry=Rp+Rv
                         The trace left by a cutting
 Ten-spot Average Roughness Rz  m  tool is perpendicular to the
 1                                                                             Removal of Material is Prohibited
 A portion stretching over a reference length in the direction in   Yp  Yp2  3  Yp4  5  projection plane in the drawing.
 which the average line extends is cut out from the roughness   Yp  Yp    Ex.    Shaped Surface(Side View)
 curve. The average of the levels(Yp)of the highest peak to   V1  Y  YV2  YV3  YV4  V5  Y  Circular Cut, Cylindrical   Trace Left by a Cutting Tool
 the fifth highest peak as measured from the average line   R  Cut
 and the average of the levels(Yp)of the lowest trough to the   Yp 1 +Yp 2+Yp 3+Yp +Yp 5 +  Yv1+Yv +Yv +Yv 4 +Yv 5  Upper Limit of Ra
 3
 4
 2
 fifth lowest trough similarly measured in the said portion are   Rz=  5  The pattern left by a cutting tool   (a)  (b)  (c)
                         diagonally crosses the projection
 added together. Rz is this sum, in microns(μm).
 Yp1、Yp2、Yp3、Yp4、Yp5 : Levels of the highest peak to the fifth highest peak   plane in the drawing.  25  6.3  25
 in the said portion with the reference length ℓ.    Ex.  Honed Surface
 Levels of the lowest trough to the fifth lowest trough          Trace Left by a Cutting Tool
 Yv1、Yv2、Yv3、Yv4、Yv5 :
 in the said portion with the reference length ℓ.
                                                                                  25      6.3      25
                         The pattern left by a cutting tool
 Reference  Relation between Arithmetic Average Roughness(Ra)and Conventional Parameters  crosses in various directions or
 Arithmetic Average Roughness  Maximum Height  Ten-spot Average Reference Length of   has no grain direction.  Grain Direction
 Ra  Ry  Roughness Rz  RyCRz   Conventional
 Standard Series Cut-off Value c(mm) Graphical Representation of Surface Texture  Standard Series  R(mm)  Finish Symbol    Ex.  Lapped Surface, Superfinished
                             Surface and Surface Finished
 0.012a  0.08  0.05s  0.05z  0.08  with a Front Mill or End Mill
 0.025a  0.25  0.1  s  0.1  z
 0.05  a  0.012 ~ 0.2  0.2  s  0.2  z  0.25  The pattern left by a cutting     Upper and Lower Limits of Ra
 0.1    a  0.4  s  0.4  z  tool is virtually concentric
 0.2    a  0.8  s  0.8  z  around the center of the plane                          (a)         (b)
 0.4    a  0.8  1.6  s  1.6  z  in the drawing.                                    6.3
 0.8    a  0.4  ~ 1.6  3.2  s  3.2  z  0.8    Ex.  Faced Surface                   1.6
 1.6    a  6.3  s  6.3  z                                                                      6.3
 3.2    a  2.5  3.2  ~ 6.3  12.5  s  12.5  z                                                   1.6
 6.3    a  25     s  25     z  2.5  The pattern left by a cutting              Machining Method
 12.5    a  12.5  ~ 25  50     s  50     z  tool is virtually radial around
 25       a  8  100     s  100     z  8  the center of the plane in the            (a)         (b)
 50       a  50  ~ 100  200     s  200     z  drawing.                                Milled      M
 100       a  -  400     s  400     z  -  ~                                        3.2          3.2
 GInterrelations among the three types shown here are not precise, and are presented for convenience only.
 GRa:The evaluation values of Ry and Rz are the cut-off value and the reference length each multiplied by five, respectively.
 1571                                                                                                      1572







            KJTIV JOEC
            KJTIV JOEC
   1572   1573   1574   1575   1576   1577   1578   1579   1580   1581   1582