Page 1605 - MISUMI Thailand Economy Series

[Technical Data]
Designing of Chain Drive Mechanism 1

Q Specification Selection for Operation under Normal Conditions 8. Chain Length and Distance between Shaft Centers
1.Operating Conditions Once the chain, the number of teeth on both
sprockets, and the inter-shaft distance are available,
The table of transmission performance in this catalog (P.1602) is based on the following conditions. When selecting roller chains, the following 7 determine the number of chain links as follows.
parameters should be taken into account. Lp(No. of links) Lp: Chain Length Expressed in Number
Q Application Coefficient Table 1. Machine to be used 5. Diameter and Rotary Speed of High-Speed Shaft of Links
The power transmission efficiency table (P.1602) is based on minimum 2. Impact Type 6. Diameter and Rotary Speed of Low-Speed Shaft N1 : Number of Large Sprocket Teeth
load variation. The transmitted kW shown in the table should be 3. Prime Motor Type 7. Inter-Shaft Distance N 1 N2 N2 : Number of Small Sprocket Teeth
corrected as follows depending on the actual magnitude of load variation. 4. Power Transmission(kW) Cp: Distance between Shaft Centers
Expressed in Number of Links
Table 1. Application Coefficient Table 2. Application Coefficient Cp(No.of links) π : ≈3.14
Select the application coefficient from the application table(Table 1) that
Prime Motor Type Internal Combustion Engine
Impact Turbine is appropriate for the machine to be driven and the prime motor type. (1) Calculating the chain length (when the number of sprocket teeth N1
Type Motor With Fluidic Without Fluidic and N2 and the distance between shaft centers Cp are available)
Typical Mechanism Mechanism 3. Corrected Power Transmission(kW)
Correct the power transmission(kW)using the application 2
N1＋N2
Belt conveyor with small load coefficient. ( )
2 Q
Smooth variation, Chain conveyor, • Single Chain…Corrected Power Transmission(kW)=Power Lp＝ N1＋N2 ＋2Cp＋ Cp
2
Transmission Centrifugal pump, Centrifugal blower, ×1.0 ×1.0 ×1.2 Transmission(kW)×Application Coefficient *Round up decimals of Lp to the next whole number.
General textile machinery, General
machinery with small load variation. • Multiple Chains…Select the appropriate coefficient from the
table multiple-chain power transmission coefficients(Table 2). Generally, when the chain length number of chain links obtained is an odd number,
Transmission Centrifugal compressor, Marine propeller, Power Transmission(kW)×Application Coefficient this should be raised to the next even number. When the inter-shaft distance
Corrected Power Transmission(kW)=
with Conveyor with moderate load variation, Automatic Multiple Row Coefficient demands the chain length to be an odd number, an offset link needs to be used.
furnace, Drier, Pulverizer, General machine tools,
Moderate Compressor, General earth-moving machinery, ×1.3 ×1.2 ×1.4 4. Chain and Number of Sprocket Teeth However, it should be avoided and an even number should be used as much as
Impact General paper manufacturing machinery Using the selection guide table(Table 3)or the power transmission possible by adjusting the number of sprocket teeth or the inter-shaft distance.
Press, Crusher, Construction and efficiency tables, select the chain and the number of small sprocket teeth (2) Calculating the distance between shaft centers (when the number
Transmission mining machinery, Vibrator, Oil that satisfy the rotary speed of the high-speed shaft and the corrected of sprocket teeth N1,and N2 as the chain length Lp are available)
with Large well digger, Rubber mixer, Roll, ×1.5 ×1.4 ×1.7 power transmission(kW). The chain pitch should be as small as possible, 1 8
Impact Rollgang, General machinery with as long as the required power transmission efficiency is achieved. Cp＝ 8 ｛ 2 Q 2 (N1－N2) 2
｝
2Lp－N1－N2＋ (2Lp－N1－N2) －
reverse or impact load This should minimize noise and ensure smooth transmission of power.
(If a single chain does not provide the required power transmission
efficiency, use multiple chains instead. If the installation space requires The pitch number obtained by the chain length formula is, in most cases, only approximate
that the inter-shaft distance as well as the outer diameter of sprocket be and not in exact agreement with a given inter-shaft distance. Therefore, it will be necessary to
calculate the exact distance between the shaft centers based on the required overall length.
minimized, use small-pitch multiple chains.)There should be a minimum
wrap angle of 120˚ between the small sprocket and the chain.
Q Example of Selection for Operation under Normal Conditions
5. Number of Large Sprocket Teeth The following is an example of selection when a 3.7 kW
Number of Large Sprocket Teeth = Number of Small Sprocket 1,000r/min electric (motor) is used to drive a compressor.
Teeth × Speed Ratio Once the number of small sprocket teeth is [1] Operating Conditions
determined, multiplying this by the speed ratio provides the number 1) Machine to be used ········ Compressor,10 hours operation
of large sprocket teeth. Generally, the appropriate number of small 2) Impact Type ··········· Smooth Transmission
sprocket teeth is 17 or greater, or 21 or greater for high-speed 3) Prime Motor Type ···· Electric Motor
operation, or 12 or greater for low speed operation. The number of 4) Power Transmission 3.7kW
large sprocket teeth should be 120 or less.Select the sprocket with 5) Rotary Speed ········· 1,000r/min
as great a number of teeth as possible for a speed ratio of 1:1 or 2:1. [2] Application Coefficient
The speed ratio should normally be 1:7 or less, and ideally 1:5. From Table 1, an application coefficient of 1.2 is selected.
Ex. Corrected kW=5kW 6. Shaft Diameter [3] Corrected Power Transmission(kW)
Rotary Speed of Small Sprockets=300r/min Ensure that the small sprocket selected as above is compatible with the diameter Corrected Power Transmission(kW)＝Power Transmission(kW)×Application Coefficien
When single chain of the existing shaft on which it is to be installed. Refer to the specification table ＝3.7kW×1.2＝4.44kW
on this page. When the shaft diameter is too large for the bore in the sprocket, [4] Chain and Number of Sprocket Teeth
select another sprocket with a greater number of teeth or a larger chain. Searching the selection guide table(Table 3) for a
7. Inter-shaft Distance between Sprockets combination of 1,000r/min and 4.44kW provides a
The distance between the shafts can be reduced as C-CHE40 chain and 17T sprocket.
long as the sprockets do not interfere with each other On the power transmission efficiency table for the
and the wrap angle between the small sprocket and C-CHE40 chain, a combination of 13T and
the chain is 120˚ or more. 1,000r/min provides a power transmission efficiency
Generally, the inter-shaft distance should preferably of 4.09 kW, which does not meet the required 4.44
be 30~50 times the pitch of the chain used. Under kW. Therefore, 19T, which achieves 4.6 kW, should
pulsating load conditions, decrease the distance to 20 be selected to meet the requirement.
times the chain pitch or less. Results:The C-CHE40 chain should be selected.
Number of Small Sprocket Teeth=19T

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