Page 1602 - MISUMI Thailand Economy Series
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[Technical Data]
                     Synchronous Belt Replacement Signs





                   ■ Names of Belt Components                                                                             1.Dimensions of the Rack for the Cutter and the Tolerances

                                                             Valley of teeth                                                                        Pt
                                                                                                                                        A      A



                        Tooth Body Rubber                                                                                       a
                                                                                            Core Wire                           hr                    r2
                                 Tooth Tip   Tooth Lining (Reinforcement)  Tooth Surface
                                                                                                                                           b g           r1
                   ■ Examples of Belt Replacement Signs
                                     Examples                             Condition                                                                                                                       Unit: mm
                                                                                                                                    Number of Teeth of           A       hr      bg                       2a (1)
                                                                                                                            Type      the Pulley      Pt                +0.05   +0.05     r1       r2
                     1. When belt tooth reinforcement fabric is worn and rubber/core wire                                                Z                     Ú0.12     0       0       Ú0.03   Ú0.03  (Reference)
                      are exposed
                                                                                                                                      10≤Z≤23                   28B              0.61
                      When tooth surface/grooves are worn and rubber/core wire are                                          MXL       24≤Z        2.032Ú0.008   20B     0.64     0.67    0.30     0.23    0.508
                      exposed
                                                                                                                             XL       10≤Z        5.080Ú0.010   25B     1.40     1.27    0.61     0.61    0.508
                                                                                                                          Note (  ) : a is a measurement indicating the position corresponding to the pitch line (Centerline of the Core Line of the Belt) of the belt corresponding to the
                                                                                                                              1
                                                                                                                          shape of the rack for the cutter.
                                                                                                                          2. Tolerance of Adjacent Pitch Error and Cumulative Pitch Error  Unit: mm
                     2. When the backing rubber shows cracks due to hardening
                                                                                                                           Addendum Circle Diameter of Pulley  Allowable Value
                                                                                                                                   d0         Tolerance of Adjacent Pitch Error Accumulated Pitch Error
                                                                                                                                5.96≤d0≤  25.40  0.03        0.05
                                                                                                                               25.40<d0≤  50.80  0.03        0.08
                                                                                                                               50.80<d0≤101.60   0.03        0.10
                                                                                                                              101.60<d0≤177.80   0.05        0.13
                     3. When cracks reaching the rubber are seen at tooth base
                                                                                                                              177.80<d0≤304.80   0.05        0.15
                                                                                                                              304.80<d0≤508.00   0.08        0.18
                                                                                                                              508.00<d0≤762.00   0.08        0.20
                                                                                                                              762.00<d0≤967.16   0.08        0.23

                     4. Belt side faces are damaged due to wear                                                           3. Tolerance of Side Deflection    Unit: mm
                                                                                                                           Addendum Circle Diameter of Pulley  Tolerance of Deflection(TIR) ( 2 )
                                                                                                                                   d0
                                                                                                                                5.96≤d0≤101.60  0.10
                                                                                                                              101.60<d0≤254.00  Addendum Circle Dia. d0×0.001
                     5. When missing tooth can be seen                                                                        254.00<d0≤967.16  0.25+〔(Addendum Circle Dia. d0-254.00)×0.0005〕
                                                                                                                          Note (  ) :  TIR is an abbreviation for Total Indicator Reading and
                                                                                                                              2
                                                                                                                                refers to the difference between the max. deflection
                                                                                                                                reading and the min.
                                                                                                                                deflection reading.

                     6. When excessive wear can be seen on belt back side






                     7. When belt or core wire are broken



                   E  These are belt replacement timing guides.  Early or periodical replacements are recommended even the signs shown above are not yet
            1597    visible.                                                                                                                                                                                      1598






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