Page 397 - MiSUMi 2025
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Economy series   Product Overview  Product Overview                                  Economy series
 Miniature Linear Guides                                                       Miniature Linear Guides



                 QInstallation of Guide Rail
 Economy series   New  Precision  IWhen there is a reference surface in the base mounting surface
                     1Before assembly, please remove the burrs and dirt on the mechanical mounting surface of the linear guide.
 Specs
                     2Place the rail slowly on the base mounting surface, and then temporarily fasten the rail while making it contact the base reference surface.
 Standard Grade   improved     3When subjected to impact, vibration, heavy load or requiring high precision, the fixing methods in Figures 1 to 3 are recommended.
                     4Use a torque wrench to tighten the mounting bolts to the specified torque. (Refer to Table 1 for the specified torque.)
 Miniature Linear Guides  Fixing with Clamp Plate  Fixing with Tapered Wedge  Fixing with Set Screw



 Precision improved  Good smoothness





                   IWhen there is no reference surface in the base mounting surface
                     Straight gauge-based method
                     1Place the rail slowly on the base mounting surface, and then temporarily fasten the mounting bolts.
 EActual product's color may be slightly different from photo.  2It is equipped with a straightedge almost parallel to the temporarily fastened rail.
 4  QSpecification Comparison  QDimensional Precision  3Based on the straightedge, use a dial meter as shown in Figure 4 to measure the parallelism with the rail while reinforcing it.  4
                     4Use a torque wrench to tighten the mounting bolts to the specified torque.
                     5  The secondary rail can be installed in the same straightedge method as the primary master rail, or by using the primary rail as a
 Linear Guides / Linear Shafts /    Linear Bushing / Ball Splines /     Oil Free Bushings  tolerance of the ball return hole and the steel ball,   H  Figure 4: Straightedge Method  Figure 5: Secondary Rail Mounting Method Table 1: Bolt Tightening Torque (For SCM Material)  Oil Free Bushings  Linear Bushing / Ball Splines /     Linear Guides / Linear Shafts /
 · Through enhanced management of the dimensional
 Reference side
                      datum reference as shown in Figure 5. In either method, use a dial indicator to measure the parallelism while the rail is being fixed.
 the clearance dimension K is reduced and the noise
                                                                                 Nominal  Recommended Torque
                                                                        Shape
 is reduced.
                                                                                              (N·m)
                                                                                 Number
 Guide Rail
 Block
                                                                                   M2
                                                                                              0.4
 Return Cap
 Side sealing gasket
 Ball-return hole
 N                                                                     Miniature  M2.5        0.6
                                                                                   M3
 K
                                                                                              1.0
 Linear    Guides  Ball  Steel Ball  Unit: μm  Economy series product  Standard products  M4  2.5          Guides  Linear
 Precision Standard
 Retainer (Wire)
 Height H Tolerance  ±40  ±20
 Wide Rail
 40
 40
 P.04-011  Rail  Block  Short  Standard rail  Long  Standard  Long  Height H Pair Variation*  ±40  ±25  QMaintenance (supply of grease)  P.04-011
 Width N Tolerance
 Standard
 Cross Roller    Guides  Smoothness  Good  Good  Good  Good  Good  * Refer to P.04-23 for details  40  40  I Grease forms an oil film on the surface of the Linear Guide ball and rolling surface to effectively reduce friction and prevent sintering.    Guides  Cross Roller
 Width N Pair Variation*
                    Decrease and aging of grease will greatly affect the life of the linear guide, so please add grease at the right time according to the
 Low and medium frequency drive High frequency drive
 60db
 Noise
 52db
 50db
 52db
 62db
 Applications
                    service conditions.
                    MISUMI's Linear Guides are sealed with the greases listed below at the time of shipment, so they can be used directly.
 P.04-039  QMovement Parallelism  IMiniature: Lithium Soap based Grease                                   P.04-039
                   I Recommended grease filling interval: Usually every 3 months
 Linear Shafts /     Bushings  Rail length  Parallelism (μm)  Rail length  Parallelism (μm)  Alterations   Bushings  Linear Shafts /
                    Depending on the operating environment, the grease injection interval must be shortened appropriately when the grease is aging and dirty.
 23
 50 or Less
 16
 250~315
 50~80
 25
 315~400
 18
 P.04-043  80~125  21  400~500  26  Alterations  4Code          Spec.                                     P.04-043
 125~200  21  500~630  28  Change to Tapped Holes  Ordering Code   MC        Nominal Size  MC
 Ball Splines  200~250  22  630~800  30  MC  Change counterbored holes for fixing a guide to tapped holes.  9, 12  M4  Ball Splines
                                                                                7
                                                                                      M3
 32
 800~900
                                                                               15
                                                                                      M5
                                          E If the rail is too short to fit multiple blocks, the blocks will be shipped in a separate package.
 P.04-107          2-Block Specifications  B2  1 block added to 1-block product to ship as 2 block item.  P.04-107
                   3-Block Specifications  B3  2 blocks added to 1-block product to ship as 3 block item.
                                          E If the rail is too short to fit multiple blocks, the blocks will be shipped in a separate package.
 Oil Free    Bushings  4-Block Specifications  B4  3 blocks added to 1-block product to ship as 4 block item.  Bushings  Oil Free
                                          E If the rail is too short to fit multiple blocks, the blocks will be shipped in a separate package.
 P.04-126           Preload adjustment  ZF  Change normal clearance type (Z0) to slight clearance type (ZF): 0~+15  P.04-126
                                    Z1
                                          Change normal clearance type (Z0) to slight preload type (Z1)
 Shaft Supports /    Collars      Left End Cut  Change normal clearance type (Z0) to medium preload type (Z1)  Collars  Shaft Supports /
                                    Z2
                                          E Specify the ends cut in 0.5mm increments, and when the specified end cut is larger than or
                                    ES
                                            similar to the holes pitch, the cut may result in broken holes. When specifying the cut at only
                                            one side, the other side will be cut according to the remaining part of the overall length.
 P.04-144            Rail Ends Cut*  Right End Cut  E EB+ES=2E. In cases where cutting is not feasible, the dimensions will be divided evenly   P.04-144
                                    EB
                                            according to the standard.
 04-011          * Number of mounting hole (parameter M) can be change after proceed ES/ EB selection   04-012
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