Page 1692 - MiSUMi 2025
P. 1692

[Technical Data]
                    Designing of Chain Drive Mechanism 4






                 Installation Guidelines Horizontal Arrangement  Lubrication
                 (A) Arrangement of Shafts                    The service life of roller chains depends heavily on
                 Horizontal Arrangement                       lubrication. Therefore, correct lubrication is extremely
                 Even when the shafts are arranged            important. Today, as chains are increasingly run at higher
                 horizontally, the following points should   Driving Side  speeds, they need to be lubricated more efficiently.
                 be taken into account in terms of the   (1)Good  Benefits of Lubrication Oil
                 rotary direction of the shafts. In (2) and   Oil applied into the space between pins, bushings and rollers
                 (3) shown, elongation of the chain may       forms oil film. Which then helps to reduce wear of parts as well
                 prevent the chain links from leaving the   Driving Side  as absorb impact. Oil also cools down heat generated in the
                 sprocket teeth smoothly, resulting in   (2)Not Good  chain. Use good quality mineral oil to lubricate roller chains.
                 biting. In (3) shown, the load bottom and    Recommended Lubricating Oil
                 slack top sides of the chain may come
                 into contact with each other; to prevent   Driving Side (3)Not Good  Lubrication Method  ACB  C
                 this, use an idler or something equivalent.  (Change the rotating direction or    Temperature (A) -10  0  40  50  -10  0  40  50
                                       use  an idler)         Chain No.  0 ~  40 ~  50 ~  60 ~  0 ~  40 ~  50 ~  60 ~
                 Vertical Arrangement                         25~50/06B~10B SAE10 SAE20 SAE30 SAE40  SAE10 SAE20 SAE30 SAE40
                 In (5) shown, an elongated chain may sag below the bottom sprockets. In this case,   60~80/12B~20B SAE20 SAE30 SAE40 SAE50
                 when a small sprocket is arranged below a large sprocket, the elongated chain may
                 drop away from the small sprocket. To prevent this, the shafts should be arranged as in
                 (4) , maintaining the angle at a maximum of 60°. When the mechanism in question or   The lubrication methods(mentioned in the power transmission efficiency tables are based on the followings.)
                 the installation space requires a vertical arrangement, place the small sprocket above   Lubrication  Method  Service Interval and Oiling Quantity  Notes
                 the large sprocket and use an idler, etc. on the outside or inside as shown in (6) .  Hand Oiling  Apply oil by   While slowly turning
                       Vertical Arrangement                                         hand using a   the chain, apply oil
                                                                                              evenly 3~4 times onto
                                               Driving Side                         hand oiler or a   the entire length of
                                                                                    brush, normally
                                                                                    at least once   the chain. Be careful
                                                                                    everyday.  not to allow hands or
                                                                                              clothing to be caught
                                                                                              between the chain and
                                                                                              the sprocket. When the
                                                                                              mechanism is run for
                                             Idlers                                           the first time after oiling,
                            60°
                                                               A                              be careful to excess oil
                                                                                              splashing over.
                        (4)Good  (5)Not Good  (6)Good
                                                                   Drop Lubrication  Oil the chain   It is
                                                                                    in a manner   recommended
                 (B) Deflection                                                     such that   that a simple
                                                                                              casing be
                                                                                    approximately
                   The deflection should normally be maintained at                  5~20 drops of   installed over
                                                                                              the chain to
                   approximately 4% of the distance between the shafts,             oil are applied   prevent oil from
                                                                                    onto the chain
                   and approximately 2% in the following instances.                 per minute.  splashing over.
                   a. The shafts are arranged almost vertical transmission.
                   b. The distance between the shafts is 1m or more.  Oil Bath Lubrication  Dip the bottom   Use a leak-free
                                                                                              oil container.
                                                                                    of the chain
                   c. The chain needs to be started and stopped frequently under heavy load.  approximately   Before
                   d. The chain needs to be run in the reverse direction.           10mm below   installing the
                                                                                    the oiled   oil container,
                                                                                    surface.  wash it
                                     L×4%                                                     carefully
                                                                                              to remove
                                                               B                              dust, dirt and
                                                                                              other foreign
                                                                   Rotating Plate   The chain is oiled   particles.
                                     L                             Lubrication      by a rotating plate.   Maintain the
                                                                                    Dip the plate   correct oil level.
                                                                                    approximately 20mm   Do not overfill
                 (C)Load Fluctuation                                                below the oil level.   the container.
                                                                                    The wind velocity of
                   When the load varies during operation, install an initial        the plate should be
                   tension either on the load or loose side of the chain. This      200 m/min or faster.
                   can remove vibration and reduce the noise of the chain.  Forced Circulation   It is necessary   Use a leak-free
                                                                   Lubrication by Pump  to adjust the   oil container.
                           Tensioner(Ex.)                                    Oil Pump  oil quantity   Before installing
                                         Tensioner                                  appropriately   the oil container,
                                                               C                    to prevent   wash it carefully
                                                                                    overheating.  to remove
                                                                                              dust, dirt and
                                                                                              other foreign
                                                                                              particles.
                                                 Tensioner
                                Leaf Spring
                            Rubber
                     Tensioner(Ex. 1)  Tensioner(Ex. 2)
          B-047
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