Page 1693 - MiSUMi 2025
P. 1693

[Technical Data]
                    Selection of Flat Belts




                  Guidelines for selection the No-Crosspiece type  [Step 4] Using the Tension on the Loose Side to Calculate Maximum Tension
                                                                                         FM1: Maximum Tension N
                                                                    Formula 4      FM1=F·K  F: Effective Tension   N
                                                                                         K: Coefficient
                 [Step 1] Calculating the Effective Tension
                                                              Using Value μ selected from Table-3 and the wrap angle (   ),
                    The effective tension of a belt can be calculated using Formula 1.  select value K from Table-4.
                                                              (When the wrap angle (   ) is not listed in Table-4, Calculate from)
                    Formula 1   F=f(WG+W1+W2)L+f(W1+W3)L±WG·H            e F'
                                                                    μ
                                                              K=
                                                                     e F ' -1
                                                                  μ
                                (Carrier Side)  (Return Side)  (Vertical Side)  μ: Friction coefficient between driving pulley and belt (Select from Table-3)
                 F  : Effective Tension                       e: Base of Natural Logarithm (2.718)
                 f  : Rolling friction coefficient of rollers, or friction coefficient   ': Radian                 2π
                                                                           (F′=F×         )
                 between belt and supports   (Select from Table -1)                      360
                 WG : Weight of Carried Materials per Meter of Belt kg/m   List of μ values (Table-3)
                 W1 : Weight of belt per Meter kg/m               Surface Shape in Contact   Cloth
                                                                      with Pulley Smooth
                 W2 : Carrier Roller Weight per 1m kg/m  (Select from Table -2)  Pulley Surface  Surfaced
                 W3 : Return Roller Weight per 1m kg/m  (Select from Table -2)  Bare Steel   Dry  0.2  0.3
                 L  : Conveyor Horizontal Length m                Pulley  Wet  0.15  0.2
                 H  : Vertical Height (+Up angle, -Down angle) m   Rubber   Dry  0.3  0.35
                                                              Ranking
                                                                 Pulley  Wet  0.2  0.25
                 Table of f Values(Table 1)                   Table of Value K Based on Wrap Angle (   ) (Table-4)
                                                                  μ  0.1  0.15  0.2  0.25  0.3  0.35  0.5
                 Belt Surface in Contact with Supports  Smooth  Cloth Surfaced  F°
                                                               180   3.8  2.7  2.2  1.9  1.7  1.5   1.3
                   Roller Support    0.05    0.05              190   3.6  2.6  2.1  1.8  1.6  1.5   1.3
                   Roller+Steel Plate Support  0.2  0.3        200   3.4  2.5  2.0  1.8  1.6  1.5   1.3
                   Steel Supported (SUS·SS)  0.4  0.5          210   3.3  2.4  2.0  1.7  1.5  1.4   1.2
                                                               220   3.2  2.3  1.9  1.7  1.5  1.4   1.2
                   Plywood Support   0.5      0.6
                                                               230   3.1  2.3  1.9  1.6  1.4  1.4   1.2
                 (When knife edges are used, add 0.2 to the above values in Table -1.)
                               Carrier Side:  As the back of the belt has a cloth   [Step 5] Using Pretension to Calculate Maximum Tension
                                      surface, avoid using iron plate or
                                      plywood as support as much as                     FM2: Maximum Tension    N
                                      possible.                   Formula 5      FM2=F+B·TC  B  : Belt Width               cm
                                                                                        TC  : Initial Tension          N/cm
                                                                                                 (Select from Table-5)
                                                                 Table of Tc Values (Table-5)
                               Return Side:  When the front side of the belt has a cloth   No. of Tension Members (No. of Plys)  1 Pc.  2 Pc.  3 Pc.
                                      surface, or is coated with silicon or
                                      fluorocarbon resin, avoid using iron plate or   Initial Tension (N/mm)  1.5  3.0  4.5
                                      plywood as support as much as possible.  Compare FM1 (Formula 4) and FM2 (Formula 5),
                                      (Some types of belts identified by specific   and Make the larger as the Max. Tension FM.
                                      product names are compatible with the roller,
                 Table of Roller Weight (Table 2) table.)     [Step 6] Allowable Stress
                 Roller Dia. (mm)  Single Roller (kg/roller) Allowable Load (kg/roller)  C: Allowable Stress for Belt  N/mm
                                                                                                        FM
                    28.6      0.2       50                           Formula 6      C≥         FM: Effective Tension  kg
                                                                                                      B
                                                                                         B: Belt Width
                                                                                                    mm
                 Table-2 shows the weight of the revolving
                 parts of a roller that meets (JISB8805-1965).   When the allowable stress for the belt being used is equal to or higher than the maximum
                 For accurate calculation, check the actual      tension per 1mm width of the belt as expressed by Formula 6 above, the belt is suitable for use.
                 weight of the roller being used.               Allowable stress by type (Table-6)
                 [Step 2] Power Requirement  P : Power Requirement  kW  Application  MMaterial  Number of   Allowable Tension
                                                                                         Layers
                                                                                                   (N/mm)
                                           F : Effective Tension  N
                                                F ∙ V  V : Belt Speed    m/min  Urethane   1        4
                       Formula 2  P =                                                      2        6
                                                6120  6120: 60×102(Constant)  For General Use
                                                                              Polyvinyl    1        4
                 [Step 3] Motor Power      Pm: Motor Power kW                 Chloride     2        6
                                           P  : Power Requirement  kW  For Electronic   Conductive   1  4
                                                   P  J  : Mechanical Efficiency  Parts  Urethane  2  6
                       Formula 3  Pm =
                                                     (Standard Mechanical Efficiency Range0.5~0.65)  Urethane   1  4
                    For efficient operation, it is recommended to check the motor   For Sliding  Impregnated  2  6
                    property if the motor for use has a power rating less than 0.1kW.  For Conveying Bulk Materials  Urethane  1  4
                                                                                                        B-048
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